Electronics manufacturing – Small & Medium Series Manufacturing and Testing
Elemaster Germany

Elemaster Germany since 1990 is a reliable partner for the production of electronic assemblies, from prototypes to small and medium series. Our Processes guarantee on-time delivery and quality to the highest technical standards.

Electronics manufacturing - Small & Medium Series Manufacturing and Testing

State of the art of the Manufacturing Processes

  • SMT and THT mounting
  • Press-fit technology
  • Device assembly
  • Conformal coating
  • Potting
  • ROHS-compliant and conventional soldering processes

Testing

  • Automatic Optical Inspection (AOI)
  • Functional test
  • Flying Probe Test
  • In-circuit test
  • Boundary scan

Modern equipment

  • 3 SMD placement machines (components up to 01005, 0.4mm pitch BGA and VQFN, optical positioning with up to 35μm accuracy)
  • 2 vapor phase and wave soldering systems (ROHS compliant and conventional), selective soldering system
  •  Fineplacer for manual positioning of SMD, BGA and Finepitch components
  • 10 workstations for manual assembly / assembly of SMD and THD components are supplied with relevant project information via database and monitor
  • Infrared BGA re-work system
  • BGA re-balling system
  • ·Software for processing data from all common CAD systems

Optimized manufacturing processes

  • Short lead times through efficient production planning and control with integrated circuit board and component procurement
  • Processes are planned, monitored and controlled through the company’s ERP system
  • Recording and evaluation of all relevant quality data
  • Customized repair service for assemblies manufactured by us

Optimized Material management processes

  • Reliable supplier network integrated in the company’s QM system
  • Purchasing, logistics and scheduling as requested by customers
  • Delivery and after-sales management